Air compressor does not drain will have many effects, including the following:
effect of 1. on gas quality
1. Increased water content:
- the air compressor produces a large amount of water vapor when it is working, which condenses into water in the gas tank. If the water is not drained in time, the condensate will accumulate more and more, resulting in an increase in the water content of the compressed air.
- Compressed air with high water content will affect the quality of the gas, reduce its purity, and adversely affect the subsequent use of pneumatic equipment.
2. Decreased gas quality:
- compressed air containing too much moisture is easy to form water droplets and dirt during transportation and use. These water droplets and dirt will enter the production equipment through the air path and affect the production quality of the product.
- Especially in some industries with high requirements for gas quality, such as medicine, food, electronics, etc., compressed air with high water content may lead to unqualified products or failures in the production process.
Impact of 2. on equipment
1. Oil and gas separation effect becomes worse:
- the oil and gas separator in the air compressor is responsible for separating the oil and moisture in the compressed air. If the condensed water is not discharged in time, it will cause the oil and gas separation effect to deteriorate.
- The deterioration of the oil and gas separation effect will increase the oil content in the compressed air, further affect the gas quality, and may damage the pneumatic equipment.
2. Corrosion of machine parts:
- the air compressor contains a large number of metal parts, if long-term in a humid environment, prone to corrosion.
- Corrosion will not only reduce the strength and durability of machine parts, but may also lead to machine failure and increased maintenance costs.
3. Blockage of oil and gas circuits:
- the accumulated moisture in the air compressor will mix with the grease and residue in the compressed air to form dirt, which is easy to block the oil and gas circuits.
- The blockage of the oil and gas circuits will affect the normal operation of the air compressor, reduce its work efficiency, and even cause machine failure.
Impact of 3. on production efficiency
1. Reduced gas production:
- the undrained air compressor will cause the moisture content in the compressed air to increase, so that the gas density increases, thus affecting the air compressor gas production.
- The reduction of gas production will affect the normal operation of the production line and reduce production efficiency.
2. Increased maintenance costs:
- long-term undrained air compressor can cause corrosion and damage to machine parts, increasing maintenance costs and downtime.
- This will not only affect the production schedule, but also increase the operating costs of the enterprise.
Impact of 4. on the work environment
1. Environmental pollution:
- the non-drainage of the air compressor will cause the discharged wastewater to contain a lot of dirt and oil, which will pollute the environment.
- This will not only affect the environmental image of the company, but may also face penalties from the environmental protection department.
2. Security risks:
- the moisture accumulated in the air compressor will increase the humidity of the machine, reduce its insulation performance, and increase the risk of electrical failure.
- In addition, the wet working environment may also lead to the occurrence of safety accidents such as employees slipping.
Summary:
the non-drainage of air compressors will have many effects, including gas quality degradation, equipment damage, reduced production efficiency, environmental pollution and safety hazards. Therefore, enterprises should regularly drain the air compressor to ensure its normal operation and efficient work. At the same time, you can also consider installing automatic drainers to reduce manual intervention and reduce the risk of untimely drainage.
