The long-term non-shutdown of the air compressor does have a series of effects, which are mainly reflected in equipment wear, energy efficiency, and potential operational risks. The following is a detailed analysis of these effects:
wear and Aging of 1. Equipment
- heavy load of compressor parts: The air compressor compresses the air through the compressor. When it is not shut down for a long time, the compressor will always run, resulting in too long running time of the equipment. In this way, the number of parts of the compressor will continue to increase, making the load of its easy loss parts heavier, accelerate the aging and loss of equipment.
- Reduced viscosity of lubricating oil: Long-term non-stop will cause the internal temperature of the compressor to continue to rise, which will affect the heat increase of the lubricating oil. At this time, the viscosity of the lubricating oil will decrease, which will affect the thickness of the oil film and the lubrication effect. Overheating will also reduce the density of the gas, reduce the efficiency of the compressor, and reduce the pressure, which will affect the production efficiency.
- OXIDATION PRODUCTS AND PARTS AGING: In the case of long-term non-stop, the oxygen in the compressor will react with the internal components to form oxidation products. These oxidation products can have a great impact on the service life of the machine, causing problems such as aging, corrosion and collapse of parts, which can lead to machine failures and shutdowns.
- Metal parts rearrangement and expansion: Long-term non-stop will also rearrange the metal parts and components in the machine, which will cause the parts to expand and cause unnecessary friction and wear. These expansion problems need to be adjusted for a long time before they can be recovered.
2. energy efficiency issues
- electrical energy waste: If it is not shut down for a long time, the motor of the air compressor is running all the time, which will cause a lot of power waste. Not only is energy wasted, but long-term high-load operation may also affect the normal service life of the equipment and the lasting performance of the compressor.
3. Operation Risk
- risk of overheating: Long-term non-stop operation of the compressor may cause the internal temperature to continue to rise, and there is a risk of overheating. This may trigger a series of chain reactions, such as equipment failure, downtime, and may even affect the production schedule.
- Security risks: Long-term power connection may cause the plug or socket to become hot, posing safety risks. Therefore, regularly check the contact between the air conditioner plug and socket to ensure safe use.
4. response measures
- intermittent operation: In order to avoid the impact of long-term non-shutdown on the equipment, the best way is to take intermittent operation. That is, when the air compressor is not needed, it is turned off to reduce the use time of the equipment and the running time of the compressor. Generally speaking, if the air compressor needs to run for a long time, it can take the way of "one hour work, half an hour rest.
- Regular maintenance: In order to ensure the normal service life of the air compressor, it is necessary to carry out scientific and effective maintenance on a regular basis. This includes daily inspection of the air compressor to ensure the normal operation of the various functional parts of the equipment; cleaning the filter element and water gauge of the equipment; timely replacement of the easily consumable parts of the equipment, such as sealing rings, bearings, etc.; regular cleaning of the cooling fan of the equipment, To ensure the normal operating temperature of the equipment.
- reasonable adjustment: When using an air compressor, it is necessary to reasonably adjust the pressure and displacement of the air compressor according to the needs of use. Generally speaking, if the equipment needs to reach a high pressure state in a short time, the pressure and displacement can be appropriately increased, but it is not suitable for long-term high-load operation.
In summary, the long-term non-shutdown of the air compressor will indeed have many adverse effects on the equipment. Therefore, in order to ensure the normal operation of the equipment and prolong the service life, it is necessary to take measures such as intermittent operation, regular maintenance and reasonable adjustment of pressure and exhaust volume.
