Oil-free air compressor maintenance costs

Oil-free air compressors significantly reduce maintenance costs throughout the life cycle of equipment through technological innovation. Granklin air compressor adopts water lubricated single screw technology, replacing traditional lubricating oil with water medium, simplifying the maintenance process from the design source, and its maintenance cost advantages can be summarized as follows:

significant reduction in 1. maintenance projects

the traditional oil air compressor needs to complete the following maintenance on a regular basis:

• replace the lubricating oil and filter (every 2000-5000 hours);
• clean or replace the air filter (every 500-1000 hours);
• check the tightness of the oil circuit and repair the leakage point.

Granklin oil-free air compressor due to oil-free system, only need to pay attention:

• regularly clean or replace the air filter (the cycle is consistent with that of the model with oil);
• check the water circulation system (e. g. water quality, pump operation status);
• verify the accuracy of sensors such as pressure and temperature.
  Maintenance items are reduced by approximately 50%, significantly reducing labor and material costs.

2. critical component life extension

1. compression Components: The single screw and star wheel are made of high wear-resistant materials, and the water medium completes lubrication and cooling functions at the same time. The friction coefficient between components is lower, and the service life is increased by more than 30% compared with the oil model.
2. waterway system: The circulating water can be reused after simple filtration, and the failure rate is greatly reduced due to the risk of no oil blockage of water pumps, valves and other components.

3. environmental treatment cost optimization

the condensed water of the oil air compressor contains oil, and additional equipment such as oil-water separator and activated carbon adsorption device are required, and the filter material needs to be replaced regularly, so the processing cost is high.
Granklin oil-free air compressor condensate without oil pollution, only through the stainless steel filter to remove large particles of impurities can be discharged or recycled, environmental protection treatment equipment investment and operating costs reduced by about 70%.

4. downtime and hidden cost reduction

1. failure rate: The unplanned shutdown of oil-free models caused by problems such as oil circuit blockage and seal failure accounts for about 40% of equipment failures. Granklin oil-free models have basically eliminated such failures by simplifying the system design.
2. Spare parts inventory: No need to reserve lubricants, oil filters and other consumables, spare parts management costs are reduced.

Summary

granklin oil-free air compressor through water lubrication single screw technology, the maintenance focus from "oil management" to "basic components inspection", in reducing maintenance items, extend the life of components, reduce environmental costs at the same time, improve the reliability of equipment operation. For medical, food, electronics and other industries with strict requirements for air cleanliness and continuous gas supply, its "low maintenance, high stability" characteristics can be translated into significant long-term cost advantages.