Safety precautions for air compression station

The air compressor system provides gas guarantee for enterprise production. Industrial electricity is mainly 380V. If the air compressor room is not properly managed, it may bring fire, pneumatic equipment operation danger, electric shock and other environmental hazards.

Once the machine is shut down, it will cause the risk of shutdown. Therefore, safety, stability and daily maintenance are essential, but the most important link is to ensure personal safety and equipment safety. The following tips make it easy for you to safely manage the air compressor station room.

1. special equipment inspection request

when the special equipment of gas storage tank and pressure vessel leaves the factory, it shall be provided with the design documents, quality qualification, nameplate and supervision and inspection certificate required by the safety technical specifications. The gas storage tank in the station building must be properly kept after installation. China's current 1 cubic gas storage tank is exempted from inspection by the state, and large-capacity gas storage tanks are subject to inspection every year (the actual situation is subject to the requirements of the local safety supervision department).

2. safety hazard investigation

regularly carry out safety hazard inspection in the compression station building, find hidden dangers by category of joint elbows, cables and wires, equipment operation conditions, etc., and list the safety management regulations on the production site.

3. Security Risk Exercise

carry out risk prevention drills for air compression station rooms to prevent hidden dangers from sprouting. Strictly implement the safety production responsibility system and strengthen safety education and publicity activities. Public facilities such as fire protection, power, ventilation, waterproofing, cooling, and monitoring systems should be able to meet the dynamic change requirements of the air supply of the air compressor station. The air compressor station with a total installed power greater than 200 kW should be equipped with a real-time monitoring system.

4. strengthen safety management

the management of the compressor station building mainly includes special personnel on duty, daily inspection, troubleshooting and maintenance, etc. If the compressed air station building fails, such as compressed air supply interruption, unstable pressure, pipeline leakage, and excessive oil and water content in the exhaust, it will inevitably affect the gas consumption link, resulting in defective products or even shutdown.

Daily safety protection of 5.

The protection of personal safety and equipment safety is an insurmountable bottom line, and the air compressor station room must work under the premise of ensuring personal and equipment safety.

Whether it is production management or on-site maintenance, all people entering the air compression station must wear safety helmets, and the quality of the safety helmets is up to standard. In addition, necessary items such as protective clothing, gloves, electrics' shoes, warning signs, etc. also provide safety guarantee.

6. equipment maintenance lock

there will also be some potential safety hazards during equipment maintenance. Therefore, during the maintenance process, attention should be paid to maintenance safety and coordination, as well as safety protection and coordination of personnel, tools, hoisting, etc.

When repairing or maintaining the equipment, strictly implement the management method of equipment listing and locking, cut off the power supply of the compressor, and set up warning signs to ensure that the staff can carry out maintenance and operation without power and sudden call risks, so as to provide guarantee for the personal safety of the staff and equipment safety.

Before any maintenance is done on the compressor, ensure that the unit is shut down, the power supply is cut off, the compressor is in a power-off state, and the compressed air has been vented.