Compressed air quality requirements for biopharmaceuticals

Compressed air quality requirements for biopharmaceutical industry and solutions for Granklin air compressors

the biopharmaceutical industry has extremely strict requirements for the quality of compressed air, and its standards are directly related to the safety, effectiveness and compliance of pharmaceutical production. Granklin Air Compressor Passed water Lubricated Screw Technology and oil-free compression design, accurately match the needs of the industry, help enterprises to meet national standards, to ensure the reliability of the production process.

1. the core requirements of the biopharmaceutical industry for compressed air

according to the Chinese Pharmacopoeia and relevant national standards, compressed air for biopharmaceutical use shall meet the following core indicators:

1. oil-free clean the oil content in the compressed air should be controlled at a very low level (usually ≤ 0.01 mg/m & sup3;) to avoid oil pollution of drugs or production equipment.
2. low particulate matter: It needs to be filtered to micron level (such as 0.1-0.3 μm) to prevent particulate matter from affecting the purity of drugs or blocking precision instruments.
3. Dry and stable: The compressed air shall be dried and the dew point temperature shall be below -40 ℃ to avoid deterioration of drugs or corrosion of pipes caused by moisture.
4. Sterility Assurance some processes (such as fermentation and filling) require direct contact between compressed air and the product, and require air sterility or efficient sterilization.

How does 2. Granklin air compressor meet the requirements of industry national standard

1. Oil-free compression technology: eliminate oil pollution from the source

granklin air compressor adopts single screw + star wheel structure, through the water medium to achieve sealing and lubrication, the whole process without the participation of traditional lubricants. This design makes the oil content of compressed air close to zero, far lower than the national standard requirements, effectively avoid the risk of oil pollution to drugs, especially suitable for fermentation tank gas supply, filling machine drive and other direct contact process.

2. Efficient filtration system: precise control of particulate matter and moisture

the equipment is equipped with a multi-stage filter device, which can remove 99.9 percent of the micron-sized particles in the compressed air and ensure that the air cleanliness meets the pharmacopoeia standards. At the same time, by optimizing the compression efficiency and heat dissipation design, reducing the excessive saturation of moisture in the compression process, with post-processing equipment (such as freeze dryer), can stably reach -40 ℃ dew point requirements, to ensure the drying of the pharmaceutical production environment.

3. Stable pressure output: adapt to precision process requirements

processes such as cell culture and air supply to freeze dryers in biopharmaceuticals require extremely high pressure stability. Granklin air compressor dynamically adjusts the power output through the intelligent control system to ensure that the pressure fluctuation range is less than ± 0.1bar, to avoid process deviation caused by sudden pressure changes, and to ensure the precise control of the production process.

4. Environmental protection and energy saving design: in line with the trend of sustainable development

water lubrication technology reduces the use and disposal of lubricating oil and meets the requirements of environmental protection. At the same time, the equipment reduces energy consumption by optimizing compression efficiency, helping enterprises to achieve energy conservation and emission reduction targets and meet the compliance requirements of the biopharmaceutical industry for green production.

3. summary: Enabling the biopharmaceutical industry with technological innovation

granklin Air Compressor Passed oil-free compression, high-efficiency filtration, stable pressure output it accurately matches the high standards of compressed air in the biopharmaceutical industry. Its water-lubricated screw design not only eliminates oil pollution from the source, but also provides enterprises with reliable, economical and environmentally friendly compressed air solutions through modular structure and intelligent control to help improve the safety and quality of pharmaceutical production.

The choice of Granklin air compressor is the choice of drug safety, the pursuit of process precision, and the commitment to green production.