Air compressors, cold dryers and dryers play an important role in the compressed air system, and they are closely related and complement each other. The following is a detailed analysis of the relationship between the three:
1. device function
air compressor:
- definition: Air compressor is a machine that compresses air to a certain pressure.
- Role: Provide compressed air, which is the core equipment of the compressed air system.
Cold dryer (freeze dryer):
- definition: Equipment that uses the principle of refrigeration and refrigeration components to reduce the temperature of compressed air, so that the water vapor in the compressed air is condensed into water and separated.
- Role: Remove the moisture in the compressed air, reduce the water content of the compressed air, and improve the quality of the compressed air.
Absorption dryer (adsorption dryer):
- definition: The use of adsorbents (such as alumina) at room temperature on the characteristics of water vapor in the air has a large adsorption capacity, the compressed air further drying equipment.
- Role: On the basis of the cold dryer, the water content of the compressed air is further reduced to achieve the effect of deep drying.
2. mutual relations
tandem use:
- in the compressed air system, air compressor, cold dryer and suction dryer are usually used in series. The air is first compressed by the air compressor, then enters the cold dryer to remove most of the moisture, and finally enters the suction dryer for deep drying.
- This kind of series use can ensure that the water content of compressed air is reduced to a minimum and meet the requirements of different industries for the dryness of compressed air.
complementary function:
- cold dryer and air compressor as the post-processing equipment of the air compressor, the cold dryer can remove the moisture in the compressed air, reduce the corrosion of the moisture on the pipeline and equipment, and improve the quality of the compressed air.
- Cold dryer and suction dryer the cold dryer can remove most of the moisture in the compressed air and reduce the load of the suction dryer. The suction dryer further dries the compressed air to achieve the effect of deep drying. The two cooperate with each other to significantly improve the dryness of compressed air.
Energy consumption and efficiency:
- cold dryer: Remove moisture by reducing the air temperature, and the energy consumption is relatively low. However, due to the limitation of its working principle, the dew point temperature is usually 2~10 ℃, which cannot fully meet the requirements of some industries for the dryness of compressed air.
- suction dryer: It can reach a lower dew point temperature (below -20 ℃), but the energy consumption is relatively high. By pre-removing water from the cold dryer, the load and energy consumption of the suction dryer can be reduced, and the efficiency of the entire compressed air system can be improved.
3. Application Scenarios
- air compressor: Widely used in various industries, such as manufacturing, chemical, textile, medical, etc., to provide compressed air for various equipment and processes.
- Cold dryer suitable for occasions where the dryness of compressed air is not high, such as general industrial use.
- suction dryer: It is suitable for occasions with high requirements for the dryness of compressed air, such as new energy, biopharmaceuticals, electronic chips, food and chemical industries, high-end spraying, medical equipment, precision instruments and other industries.
In summary, air compressors, cold dryers and suction dryers play an important role in the compressed air system, and they are closely related and complement each other. Through reasonable selection and collocation, it can meet the requirements of different industries for the dryness of compressed air, and improve the efficiency and reliability of the compressed air system.
