Oil-free compressed air on semiconductor production lines

Oil-free Compressed Air in Semiconductor Production Line -- Application Analysis of Water Lubricated Air Compressor in Shanghai Grankering Group

demand for Compressed Air in 1. Semiconductor Production Line

in the semiconductor production process, compressed air is widely used in various processes, such as vapor deposition, etching, ion implantation, cleaning and drying. These processes have extremely high requirements for the quality of compressed air, especially for its purity and oil-free requirements. Because any tiny oil droplets or impurities may contaminate the semiconductor material, thereby affecting the performance and yield of the product.

Therefore, a semiconductor production line requires an air compressor that can provide high-purity, oil-free compressed air. This kind of air compressor should not only be able to meet the demand of the production line for air volume and pressure, but also be able to ensure the purity and oil-free of compressed air.

2. Shanghai Granklin Group air compressor product overview

shanghai granklin group is a focus on air compressor technology research and development, production and sales of well-known enterprises. Its products cover many types of air compressors, including water-lubricated air compressors, oil-free air compressors, etc. In recent years, with the improvement of environmental awareness and the rapid development of the semiconductor industry, Granklin Group has increased the research and development of water-lubricated air compressors, and successfully launched a series of efficient and environmentally friendly water-lubricated air compressor products.

Technical principle of water lubricated air compressor

water lubricated air compressor is a kind of air compressor which uses water as lubricating medium. During the compression process, water is injected into the compression chamber to form a thin water film that isolates the rotor from the inner wall of the compression chamber. In this way, the rotor will not directly contact the inner wall of the compression chamber when rotating at high speed, thereby reducing friction and wear. At the same time, the high heat capacity of water can also help to take away the heat generated during the compression process and reduce the temperature of the equipment.

Advantages of oil-free air compressor

compared with the traditional oil-injected air compressor, the oil-free air compressor has the following obvious advantages: first, the oil-free air compressor does not need to use lubricating oil, thus avoiding the problems of oil pollution and waste oil treatment; Secondly, the oil-free air compressor can provide high-purity and oil-free compressed air to meet the high air quality requirements of the semiconductor production line. Finally, the maintenance cost of the oil-free air compressor is lower, because there is no need for regular replacement of lubricating oil and cleaning.

Application Analysis of 3. Granklin Water Lubricated Air Compressor in Semiconductor Production Line

meet high purity requirements

granklin water lubricated air compressor uses water as the lubricating medium, which completely eliminates the possibility of oil pollution. At the same time, its unique compression chamber design and precise filtration system can effectively remove solid particles, moisture and harmful gases and other impurities in the compressed air, ensuring that the output compressed air has the characteristics of high purity and oil-free. This fully meets the high purity requirements of the semiconductor production line for compressed air.

Efficient and stable operation

granklin water-lubricated air compressor adopts advanced water lubrication technology and efficient cooling system, which enables the equipment to maintain stable temperature and pressure output during long-term operation. In addition, its intelligent control system can automatically adjust the gas volume and pressure according to the actual needs of the production line to ensure the efficient and stable operation of the equipment. This can not only improve the production efficiency of the production line, but also reduce the energy consumption and maintenance costs of the equipment.

Low noise and low vibration

due to the use of water lubrication technology and precision manufacturing process, Grancilline water lubricated air compressor in the operation process of noise and vibration are very low. This not only improves the production environment and operator comfort, but also reduces the wear and failure rate of equipment due to vibration. This is particularly important for semiconductor production lines that require long-term continuous operation.

Easy to maintain and manage

granklin water lubricated air compressor has simple structure and few wearing parts, so it is very convenient to maintain. Its intelligent control system can monitor the running status and various parameters of the equipment in real time, and find and deal with potential problems in time. At the same time, Granklin Group also provides perfect after-sales service and technical support to ensure that users have no worries during use.

4. case analysis

in order to improve product quality and production efficiency, a semiconductor manufacturer decided to upgrade the compressed air system on its production line. After many investigations and comparisons, the water-lubricated air compressor of Shanghai Grankering Group was finally selected as the new compressed air supply equipment.

After using Granklin water-lubricated air compressor, the company's production line has made significant improvements: first, the purity of compressed air has been greatly improved, and the yield and performance of the product have also been significantly improved; secondly, the equipment The operation is more stable and reliable, and the failure rate is greatly reduced; finally, due to the reduction of maintenance costs and energy consumption, the production cost of the enterprise has also been effectively controlled.

5. Conclusions and Prospects

in summary, the water-lubricated air compressor of Shanghai Grankering Group has a wide range of application prospects in semiconductor production lines. Its oil-free design, high-purity output, efficient and stable operation and low maintenance costs make it an ideal choice for semiconductor production lines. With the rapid development of the semiconductor industry and the continuous improvement of environmental awareness, it is believed that Granklin water lubricated air compressor will occupy a more important position in the future market competition.

At the same time, Shanghai Granklin Group also needs to continue to increase research and development efforts, continue to innovate and improve product performance and service system to meet the growing needs and challenges of the semiconductor industry.