2026-04-10Views：
Factory air compressor air pressure setting standards and industry application specifications
in the field of industrial production, the air compressor is the core power equipment, and its air pressure setting must strictly follow the process requirements and safety specifications. Industry practice has verified that the air pressure configuration of the factory air compressor system shall follow the following technical standards:
1. basic air pressure range
the factory air compressor system usually sets 0.6-0.8MPa (MPa) as the standard working pressure range. The scope can cover more than 85% of industrial application scenarios, including:
2. industry differentiation configuration
there are special requirements for air pressure in different production areas:
3. Pressure Setting Core Principles
equipment adaptability
the rated pressure of the air terminal shall be lower than the discharge pressure of the air compressor by 0.1-0.2MPa to compensate for the pressure loss of the pipeline. For example, the drive pneumatic wrench needs to set the system pressure of 0.6MPa instead of directly matching the nominal value of the equipment.
Energy efficiency optimization
the use of variable frequency drive system can improve the overall energy efficiency by 20-30%, especially under partial load conditions. It is recommended to configure an intelligent pressure sensor to adjust the output pressure in real time.
Safety Redundancy Design
the key process equipment shall adopt double-circuit gas supply system, and the automatic switching time of main and standby shall be ≤ 3 seconds. The pressure vessel shall be equipped with a safety valve, and the set value of the starting pressure shall be 1.05-1.1 times of the working pressure.
4. operation and maintenance management specification
pressure monitoring
installation of precision pressure sensor, real-time monitoring of all levels of pipeline pressure fluctuations, to ensure stability ≤ ± 0.05MPa. Check the pressure gauge every month, and replace it if the error exceeds ± 2%.
Leak Detection
the ultrasonic leak detector shall be used for the whole pipeline inspection every quarter, and the leakage rate shall be controlled within 5% of the total air supply. Typical leak points include:
winter protection
when the ambient temperature is lower than 5 ℃, an air dryer and a pipeline electric heat tracing system shall be provided to prevent the pipeline from being blocked due to freezing of condensed water. The drain valve of the gas tank shall automatically blow down once per hour.
Understanding the technical connotation of the air pressure setting of the factory air compressor will help the enterprise to build an efficient and reliable compressed air system. In equipment selection and system design, process requirements, energy efficiency indicators and safety specifications should be comprehensively considered, and scientific calculation and professional verification should be used to ensure that the air compressor system is always in the best operating state and provide stable power guarantee for production equipment.
What are the advantages of a long-tested market-tested "water-lubricated air compressor"? It is necessary to explain in detail that water-lubricated air compressor, products such as "air compressor head" use water instead of traditional lubricating oil to lubricate the air compressor head.
Oil-free air compressor is a process in which the piston compresses and then starts to store air. When the air is released, the potential energy is converted into kinetic energy. It has a wide range of uses. For example, bus brakes, train brakes, painting, pad printing, woodworking nail guns, sewage treatment and other places can be found everywhere in life. Oil-free air compressors mainly have the following functions:
What are the safety measures in the work of the air compressor?(1) When the compressed air is cooled, the oil-water mixture condensed in the cooler, air storage barrel and oil separator must be blown off in time, at least once per hour. (2) When the air compressor is working, if the cooling water supply is not timely, it must be parked immediately to be cooled.
baoding air compressor factory to buy products which company? shanghai granklin group air compressor factory, do a good job for you to buy air compressor and after sales service. Positive displacement compressor-directly rely on changing the gas volume to improve the gas
View detailsIf you determine the size and type of compressor, but there is a problem is the choice of oil lubrication or oil-free air compressor. Your choice on this issue should be based on the compressed air application process. Do I need an oil-free compressor? Choose
The working principle of the air compressor inverter, the speed of the air compressor motor and the actual power consumption of the air compressor are in a power relationship. Therefore, in order to reduce the actual consumption of the air compressor, it is necessary to reduce the motor speed.
View detailsGenerally speaking, in the design of the air compressor, there is a design scheme of operating environment temperature (30-40 degrees). When the marine air compressor manufacturer operates at the operating ambient temperature of the design scheme, the high temperature is basically close to the maintenance temperature of the air compressor. If the ambient temperature of the air compressor is higher than the operating ambient temperature of the design scheme, the temperature of the screw air compressor will rise, causing the equipment to stop at high temperature.
Oil-free air compressor three filters mainly include: oil-free air filter, oil-free oil filter, oil-free oil and gas separator. The method of replacing each filter element is slightly different, and we will talk about it separately. The water-lubricated air compressor produced by Shanghai Granklin Group is 100% oil-free.
The competitiveness of domestic air compressors in the global market has become stronger and stronger in recent years, thanks to the upgrading of the entire domestic industry. In the past like to buy imported air compressor, different times more and more enterprises began to choose to buy domestic air compressor.
In order to make the oil-free air compressor can run normally and reliably and ensure the service life of the unit, a detailed maintenance plan must be formulated, and the fixed person operation, regular maintenance and regular inspection and maintenance must be carried out to keep the oil-free air compressor clean, oil-free and dirt-free. Main Department
2018 Granklin Group. All rights reserved 沪ICP备18000439号-2
