How to solve the problem that the air blown out by the air compressor is all water

The high water content in the gas output of the air compressor is usually caused by the ambient humidity, the thermodynamic characteristics of the compression process and the insufficient configuration of the post-processing equipment. Granklin air compressor through technological innovation and system design, to provide users with targeted solutions, specific measures are as follows:

cause Analysis of 1. Condensate Water

the moisture in the compressed air is mainly derived from the water vapor in the ambient air. When the air is compressed, the volume decreases, the temperature increases, the solubility of water vapor decreases, and it condenses into liquid water in the subsequent cooling process (such as pipeline transmission, gas storage tank storage). If the post-treatment equipment (e. g. dryers, filters) has insufficient performance or improper maintenance, the end-use gas may contain a large amount of moisture.

System Solution of 2. Grantkering Air Compressor

1. source Control: Optimize the Compression Process
   granklin air compressor adopts water lubricated single screw technology, and the water medium completes the cooling function synchronously during the compression process, effectively controlling the compressed air temperature and reducing the risk of excessive condensation caused by high temperature. At the same time, the continuous meshing design of the single screw and the star wheel reduces the gas disturbance and further stabilizes the thermodynamic characteristics of the compression process.

2. Post-processing equipment adaptation
   in order to completely solve the moisture problem, it is recommended to support the following equipment:

   • freeze dryer: The water vapor in the compressed air is condensed into liquid water by cooling down and discharged through the gas-water separator. Granklin air compressor output air without oil pollution, can simplify the dryer material requirements (such as the use of food grade stainless steel), improve equipment durability.
   • Precision filter the particle filter and activated carbon adsorption device are installed at the rear end of the dryer to further remove residual moisture and trace impurities to ensure that the terminal gas is dry and clean.
   • Automatic drain valve of gas tank an automatic drain valve shall be installed at the bottom of the air storage tank to discharge the accumulated condensed water regularly to prevent moisture from entering the subsequent pipeline with the compressed air.

3. Daily maintenance and management

   • regularly check the performance of the dryer: To ensure that the refrigeration efficiency of the refrigerated dryer meets the standard, and regularly clean the gas-water separator and drain valve to avoid blockage.
   • Monitoring compressed air dew point: Regularly detect the dew point temperature of the terminal gas through the dew point meter (it is recommended to control it below -20 ℃) to ensure that the moisture content meets the use requirements.
   • Optimized piping design: The compressed air pipeline should avoid sharp turns or local narrowing to reduce the gas flow resistance and the risk of secondary condensation. Drainage devices can be installed at the end of the pipe to discharge residual moisture at regular intervals.

Additional Advantages of 3. Grantkering Technology

granklin air compressor adopts water lubrication technology, and the output air is completely oil-free, which can avoid the following problems caused by oil residue in traditional oil lubrication models:

• oil and water combine to form emulsion, increasing the filter load;
• oil blockage dryer heat exchanger, reduce the cooling efficiency;
• condensate oil needs additional treatment, increase environmental costs.

Summary

the key to solving the high water content of the air compressor export gas lies in the systematic management of the "daily maintenance of the source control post-processing equipment. Granklin air compressor simplifies the complexity of condensate treatment through technological innovation, and at the same time provides users with more adaptable post-processing solutions to help achieve "dry, clean and stable" compressed air supply.