How to deal with the water and oil of the air compressor gas

To deal with the water and oil in the air compressor gas, the following measures can be taken:

treatment of moisture in gas

1. installation of gas-water separator: Install a gas-water separator at the outlet of the air compressor to effectively separate the moisture in the compressed air.
2. Regularly replace the cooler: Ensure that the cooler works efficiently and reduce the exhaust temperature and water content. The cooler is used to cool the compressed air to a suitable temperature to provide better working efficiency. Regular inspection and cleaning of the cooler can prevent it from clogging and reducing the heat dissipation effect.
3. Use of cold drying equipment: The selection of efficient cold drying equipment can further improve the dehumidification effect.
4. Regularly replace the blowdown valve the electronic drain valve is used instead of the automatic drain valve of the cold dryer to ensure the normal discharge of condensed water and reduce equipment failure.
5. Update the precision filter element: Replace the precision filter element of the cold dryer to improve the effect of water and oil removal, reduce the blockage of the sewage pipe, and ensure the purity of the compressed air.
6. regular drainage: Air compressor management personnel should discharge the condensed water in the air compressor and air storage tank every day to prevent moisture accumulation. An automatic drainage device can be set to automatically discharge the accumulated moisture inside the air compressor on a regular basis.
7. Increase temperature: Increasing the temperature of the compressed air can reduce its relative humidity, thereby reducing the moisture content. This can be achieved by heating means or maintaining the temperature in the room.
8. Reduce air humidity: If possible, reducing the humidity of the environment where the air compressor is located can reduce the water vapor content in the air, thereby reducing the moisture in the compressed air.

Treatment of oil in gas

1. check the oil separation core: Before the operation of the screw compressor, the equipment should be checked, and the operation procedures should be strictly followed during use, and the equipment should be maintained regularly after use. If the oil separation core is found to be damaged and perforated, it should be replaced in time to ensure the normal operation of the equipment.
2. Check the oil return line. During the operation of the equipment, if the oil return circuit is blocked, the pressure drop of the separator shall be checked first. If there is no problem with the pressure drop, the core of the oil separator shall be cleaned. If the core of the oil separator is broken, it must be replaced in time.
3. Control system pressure: For the operator, should be familiar with the control pressure of the equipment, when the problem is found to reduce the load of the system, so that the system pressure reaches the rated working pressure.
4. Replace minimum pressure valve: In actual operation, if the minimum pressure valve is found to be invalid, it must be replaced, and work will be carried out after the replacement is completed.
5. Control the amount of cooling oil added: When adding cooling oil to the compressor, you should first understand the theoretical value of how much cooling oil should be added to the equipment. A special person should be responsible for the addition of cooling oil. Generally, it should be controlled below the middle of the mirror.
6. Ensure the quality of cooling oil: The addition of cooling oil should be strictly in accordance with the requirements of the equipment for cooling oil, because different equipment has different requirements for cooling oil. After adding, the adding time should be recorded. After the cooling oil reaches the service life, it should be replaced on time. The quality of the added cooling oil should be strictly controlled to prevent the addition of unqualified cooling oil.
7. using catalytic oxidation technology: Catalytic oxidation technology can decompose the oil molecules in compressed air into carbon dioxide and water, thereby effectively removing oil. This method requires high technical requirements and requires professional equipment and catalysts.

In summary, the treatment of water and oil in air compressor gas requires comprehensive measures, including the installation of appropriate equipment, regular inspection and maintenance, and control of operating parameters. The implementation of these measures can effectively reduce the water and oil content in the compressed air, improve air quality, and ensure the stable operation of the air compressor.