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What is the cause of air compressor overload

2026-04-13Views:

The reasons for the overload of the air compressor can be summarized as follows:

air filter clogging:

when the air filter is clogged, it will hinder the air flow and cause the compressor to overload.

compressor inlet valve failure:

intake valve failure will affect the compressor intake, increase the overload pressure.

oil filter clogging:

the clogging of the oil filter will cause poor lubrication of the compressor, which will cause overload.

Overload protector failure:

when the overload protector fails, the compressor cannot stop automatically, and continuous operation causes overload.

Excessive compressor load:

in the event that the overload protector is not activated, excessive loading may result in an overload.

Input voltage frequency problem:

if the input voltage frequency is not within the corresponding voltage range of the air compressor system, it may also cause overload.

Check valve fault:

when the one-way valve can not play a one-way role, and there is a phenomenon of gas backflow in the gas tank, it will cause the air compressor to overload.

Solenoid valve problem:

if the solenoid valve cannot be unloaded or unloaded for too long after the power is off, it may also cause the air compressor to overload.

Host internal problem:

the deformation of the valve block valve plate inside the main engine or the problem of the main engine bearing, such as the fan blade does not move, may cause the air compressor to overload.

Temperature too high:

the air compressor system or indoor temperature is in a high temperature state for a long time, usually due to long-term continuous operation, which will increase the risk of overload.

Control panel parameters set improperly:

if the parameters of the control panel are not set correctly, it may affect the normal operation of the unit and cause overload.

Running voltage problem:

if the operating voltage of the unit is lower than the rated voltage and exceeds the floating range, it will cause the load to increase, the current will increase, and then cause overload.

Lubricating oil problem:

the amount of lubricating oil is too small or the oil is too poor, will lead to poor lubrication and sealing of the host, increase the screw and bearing wear, resulting in overload.

Oil and gas separator clogging:

the blockage of the oil and gas separator will cause the internal pressure of the machine to increase, increase the load, and cause the machine to overload.

Compressor or motor body fault:

when the machine reaches a certain age or other factors, the bearing is worn and the motor coil is aging, which will also cause the current to increase and cause overload.

In order to avoid the overload of the air compressor, the above components should be maintained and inspected regularly to ensure their normal operation, and the relevant components should be repaired or replaced in time when problems occur.

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