Detailed explanation of cloud management system of air compressor

The variable frequency air compressor adopts variable frequency speed regulation, the permanent magnet synchronous motor has good efficiency, high power factor, wide efficiency range, which can ensure extremely high operating efficiency and greatly improve the power saving rate in the entire speed regulation range. The permanent magnet synchronous motor (PMSM) runs with low noise. When the air compressor is running at low frequency, the main machine has low mechanical noise, and the cooling fan adopts frequency conversion control, which further reduces the noise of the whole machine. The permanent magnet frequency conversion screw air compressor can adjust the motor speed in real time according to the actual air consumption, control the displacement, and ensure the stability of the air supply pressure without overshoot. The frequency converter adopts high-performance open-loop vector control, with large low-frequency torque and small starting current. It not only eliminates the impact on the power grid during startup, but also greatly reduces mechanical losses.

The base oil of compressor oil generally accounts for more than 95% of the finished oil. Therefore, the quality of the base oil is directly related to the quality of the compressor oil, and the quality of the base oil is directly related to the depth of refining. Deep refined base oil contains less heavy aromatics and colloids, low residual carbon and good antioxidant sensitivity. It has a low propensity for carbon deposition in the compressor system and has good oil-water separation. The base oil has a great influence on the performance of the rotary compressor oil, so the screw air compressor oil generally uses high-quality hydrogenated mineral oil or synthetic oil as the base oil.

The role of the screw air compressor is to produce compressed air, which is undeniable. The "quantity" requirement of gas consumption here refers not only to the gas production, but also to the quality of gas consumption. When users choose a screw air compressor, they must first understand the site environment, air consumption and pressure, and choose the screw air compressor with the appropriate air volume. In addition, some companies have very high quality requirements for compressed air. The food, beverage and pharmaceutical industries do not need oil, water and smell. It depends on the company itself.

Air compressor is a common equipment in industry, which can convert mechanical energy into gas pressure. The main role is to provide the gas needed for production, which is widely used in food, pharmaceutical, underground passage ventilation and metal refining industries. Generally, equipment operation management requires a lot of manpower to check the operation status of each equipment one by one, which takes a lot of time and manpower. At the same time, the equipment will produce high-intensity noise during operation, which will have a significant impact on the health of workers if they are in the working environment for a long time.

Industry pain points

uncertainty of detection personnel

the error of the inspection personnel leads to the poor operation of the air compressor, and the risk of the shutdown of the air compressor in serious cases.

Effects of noise on the human body

when the air compressor is running, it will emit a lot of high-intensity noise, which will adversely affect the health of the testing personnel, and it is difficult to protect the physical and mental health of the testing personnel.

High cost of personnel testing

the use of personnel to detect air compressors requires training of testing personnel, and the requirements for testing personnel will be very high, which will increase the employment cost of personnel.

In view of these problems of traditional air compressor, a solution of cloud platform + intelligent gateway is proposed. Through this solution, the real-time running status of the equipment can be seen on the large screen monitoring or cloud configuration through the cloud platform, and the running status of the equipment can be remotely operated on the mobile phone or pc. At the same time, the data can be analyzed to provide support for the maintenance, after-sales, upgrade, warning and troubleshooting of the equipment, improving the level of industrial automation and production efficiency can create more value.

The value of the program:

device Warning Notification

realize the air compressor remote monitoring, real-time operation data collection view, equipment management, running state analysis. If the equipment parameters reach the warning value, the fault alarm can be carried out through APP, WeChat, email and other methods, and the data can be processed in time.

Web data viewing

through the Web, you can view equipment operation data, fault conditions, and modify remote parameters.

Data analysis to avoid unnecessary risks

through data analysis, the failure rate of the equipment is reduced, the service life of the air compressor is improved, the potential safety hazard is reduced, and the safety production is ensured.

This scheme relies on cloud platform and intelligent gateway, and relies on Internet of Things technology for air compressor to realize intelligent and information transformation of air compressor, improve the level of safety risk management and control, and promote the efficient and stable operation of air compressor. Through the cloud platform, the equipment operation data can be viewed on the PC, WeChat and APP to achieve remote management. The scheme has a high level of automation and intelligence, and is easy to operate, which greatly improves the production efficiency of the air compressor, and can also save a lot of manpower and material resources.