How long is the first guarantee time of the air compressor and what is the impact of exceeding the first guarantee time?

1. performance degradation and energy consumption increase

Lubricating oil deterioration and impurity accumulation
If the metal debris and impurities produced during the running-in period are not replaced in time, the lubricating oil and oil filter will accelerate the deterioration of the lubricating oil and cause poor internal lubrication. This will increase friction and wear, so that the performance of the equipment gradually reduced, the performance of the exhaust volume reduction, exhaust pressure reduction, noise increase. For example, the current difference between before and after air compressor maintenance may be 5%-15%, and the electricity wasted by 500 hours of maintenance may be enough to pay for one maintenance, and the longer the delay time, the greater the current difference and the significant increase in energy consumption costs.

1. Oil circuit blockage and temperature rise
   If the oil filter is not replaced in time, impurities will block the oil circuit, increase the resistance of the oil circuit, and cause the exhaust temperature of the host to rise. When the exhaust temperature exceeds the set value, the air compressor may trigger the high temperature protection and stop, affecting the continuous operation of the production line. In addition, high temperature will accelerate the aging of lubricating oil, further worsening the lubrication effect.

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      2. Equipment Life Shortening and Fault Frequence

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   deferred component wear
   will lead to increased air compressor components (such as the main rotor, bearings, seals, etc.) wear, shorten the service life of the equipment. For example, if the oil is not added to the main motor bearing on time, it will cause the bearing to wear until the main motor burns out; the blockage of the air filter element will cause the intake air volume to decrease, the exhaust volume to decrease, and even the pollutants will enter the machine and block the oil filter., Oil separation core, accelerate the wear of the main engine.

2. the failure rate increases
   and the delay of maintenance may cause various failures. For example, the excessive pressure difference of the oil core causes the cooling lubricating oil to enter the pipeline until it is finished, and the exhaust temperature of the main engine rises and stops. After the pressure difference before and after the oil filter is too large and the breakdown occurs, pollutants enter the machine to block the oil separation core, causing the main engine to wear, etc. These failures not only increase maintenance costs, but may also affect the normal operation of the production line.

3. security risks increase

1. Gas leakage and fire risk
   Delayed maintenance may lead to pipeline rupture, aging of seals and other problems, causing gas leakage. If the leaked gas is flammable and explosive, it may also cause serious safety accidents such as fire, threatening the life safety of employees and the safety of enterprise property.

2. Legal liability and economic loss
   The failure of air compressor may lead to production interruption, order delay and other consequences, which will bring great economic losses to enterprises. At the same time, if due to improper equipment maintenance caused by safety accidents, enterprises may also face legal liability and reputation loss.